“Follow The Twin” Challenge
at SPS ITALIA 2024!
Simplification of Data Management:
AAS Platforms for Standardized Digital Twins
& Multi-Vendor Implementation
Use Case landscape
Follow The Twin Challenge at SPS Italia 2024: Real-World Use Cases Driving Innovation
At SPS Italia 2024, the Follow The Twin Challenge will once again bring together leading companies to demonstrate the power of standardized product data and seamless interoperability across the industrial landscape. This year's event will highlight several real-world use cases that showcase how cutting-edge digital twin technology can transform various aspects of industrial operations.
Key Use Cases on Display:
Predictive Maintenance with Dunkermotoren
- Partners Involved: Dunkermotoren, Conplement, Meta-Level, OI4
- Overview: This use case demonstrates how predictive maintenance can be enhanced through the integration of digital twin data. By continuously monitoring equipment health and predicting failures before they occur, companies can minimize downtime and reduce maintenance costs.
Transfer of Ownership
- Partners Involved: XITASO, Dunkermotoren, Meta-Level, OI4
- Overview: This scenario showcases how digital twins can facilitate the transfer of ownership of assets. By ensuring that all product information is up-to-date and accurately reflects the asset's current state, ownership transfers can be handled smoothly and securely, reducing the risk of data loss or discrepancies.
Automated "As Built" Documentation
- Partners Involved: Endress+Hauser, KIT, Boehringer Ingelheim
- Overview: This use case illustrates the power of automation in creating "As Built" documentation. By leveraging digital twin technology, companies can automatically generate accurate and up-to-date records of their assets, ensuring compliance and reducing the time and effort required for manual documentation.
Modular Production (F-X)
- Partners Involved: Weidmüller, Conplement, Soffico
- Overview: This scenario highlights the flexibility and scalability of modular production systems. Through the integration of digital twins, companies can dynamically adapt their production processes to changing demands, enhancing efficiency and reducing lead times.
Industrial Control as a Service
- Partners Involved: COPA DATA, E+H, Beckhoff, Flecs, KIT, OI4
- Overview: This use case focuses on how industrial control systems can be delivered as a service. By utilizing standardized digital twin data, companies can optimize control systems across multiple sites and scales, reducing costs and increasing operational agility.
A Unified Approach to Fragmented Industries
The Follow The Twin Challenge at SPS Italia 2024 is more than just a showcase of individual technologies—it's a demonstration of how the industry can overcome fragmentation through the adoption of standardized approaches. Each of these use cases is built on the foundation of the AAS (Asset Administration Shell) standard, ensuring that data is consistent, interoperable, and accessible across different platforms and vendors.
By scanning a product DNP (Digital Nameplate), participants can directly interact with these use cases, experiencing firsthand how digital twin technology is driving innovation and efficiency in today's industrial environment. Whether you're interested in predictive maintenance, ownership transfers, or modular production, the Follow The Twin Challenge offers a glimpse into the future of industrial operations.
"Follow The Twin Challenge" Partners at #SPSItalia24
Insights
Why the digital twin/ AAS should be interoperable?
- Efficient Data Exchange: One of the primary purposes of ensuring interoperability via the AAS is to facilitate a standardized and efficient exchange of data across different stages of production. This standard-conformant data exchange is particularly beneficial in engineering sectors, where various stakeholders like manufacturers, suppliers, and customers are involved. Through the defined AAS standard, digital twins can be utilized efficiently among different partners without the need for a costly integration project, thereby enhancing the process of engineering.
- Industry 4.0 Alignment: The interoperability aligns well with the objectives of Industry 4.0, which advocates for enhanced connectivity, standardization, and data sharing among industrial partners and also assets. This interoperability is described as a pillar of the mission statement for Industry 4.0. By establishing a standardized digital representation (Digital Twin) via AAS, this Industry 4.0 goal of creating an interoperable, sustainable, and sovereign industrial ecosystem are advanced.
- Manufacturer Interoperability: The AAS is instrumental in achieving manufacturer interoperability, meaning it enables the exchange of data between assets from different manufacturers. This is a significant advantage for manufacturers, suppliers, customers, and factories, as it simplifies cooperation and promotes a standardized representation of data. The interoperability thus facilitates better coordination among different stakeholders involved in the production ecosystem.
- Support for Autonomous Systems and AI: The Asset Administration Shell not only supports the exchange of data but also lays a digital and interoperable foundation for autonomous systems and Artificial Intelligence (AI). It does so by structuring and semantically enriching data to make it, self explanatory. This allows for a standardized way of identifying modeling, retrieving and forwarding of information, covering the entire lifecycle of products, devices, machines, and facilities – a key element needed in realizing complex solutions.
- Implementation Challenges: The scope of implementation possibilities, use cases, and complexity in the production environment can be challenging, especially for small and medium-sized enterprises (SMEs), but also for larger companies. The AAS helps in tackling these challenges by providing a structured approach towards implementing digital twins in a norm-compliant digital production.
Usage of established, internationally recognized and well understood standards is crucial for interoperability along the value chain. Thus, the AAS is based on exactly these standard and additionally utilizes normative classification systems, such as ECLASS. This concept makes the AAS the perfect match for Industry 4.0 objectives.
What is an AAS platform and what is the benefit of multi-vendor capability?
An AAS-Platform allow companies and consumers to participate in a data ecosystem in an easy and versatile manner. All information, such as needed for the digital product passport, can be provided along the lifecycle of a product.
The Digital Twin based on the AAS and provided by a standard conform Repository (such as an AAS-Platform) makes it a single source of truth for product information in cross-company business scenarios.
Industry supply chains are fragmented. Products evolve and move cross company. At some point almost all Use Cases require to move an AAS across various backends.
How does the conplement and XITASO platforms work?
Basic Capabilities (for both):
Provisioning of instance and type asset administration shells.
Interfaces for machine read and write access to the AAS, compliant with IDTA API specification for an AAS complying with V3.0 specification.
Submodels*: Digital Nameplate / Handover Documentation / Technical Data / Contact Information / Hierarchical Structure for BoM / Product Carbon Footprint
Conplement:
twinsphere – The industry grade AAS-Platform
- Highly scalable provision of 8-digit numbers of AAS
- Multi-tenancy with secure isolation of client data
- Notification on information updates with versatile eventing
- Push mechanism to automatically publish new digital twins
- Automatic creation and publishing of VDI-2770 Document Containers with PDF-A
- SDK for C# and Java to integrate AAS creation in your production processes
- Easy Access to all data in the Asset Administration Shells with build in AAS-Viewer
Mnestix – AAS made easy!
- Professional support available
- Pilot maturity
- Easy to setup and integrate (thanks to containerization, submodel template builder and data ingest endpoint)
- Easy to use (viewer for all AASs and submodels)
- Allows custom white labeling
- Full data ownership with on prem and in the company cloud.
- Powered by Eclipse BaSyx AAS Environment
Why is it a balancing act to transfer multivendor capabilities to end users?
The industry is and stays fragmented. There is no single central system, and this is not an issue. In the contrary, the concept of data spaces like Catena-X or Factory-X promotes a heterogeneous environment allowing each player to utilize own strengths and individuality thus still maintaining the capability to orchestrate and execute cross company processes. All this is based on standards like the AAS.
The Follow-the-Twin Challenge shows exactly this. It provides information about different assets in a unified and consistent manner, although not being by a central system.
The products of participating companies will be randomly hosted in one of two backends. Both solutions are based on completely different architectures and approaches – twinsphere is conplements multi-tenant SaaS Cloud Service for AAS, while the other is a dedicated “Eclipse BaSyx – AAS Environment” instance provided within Mnestix by XITASO. But despite this, the information flow is seamless to the user.
In order to be allowed for a daily jackpot the user needs to gather a minimum number of products from each backend. No worries it's not going to be too difficult, and the app will guide you.
Individual Follow The Twin Challenge Submodel
In order to allow every participating members to showcase own digital twins additionally in their repository or product portal, we’ll provide a dedicated submodel to allow for redirection and calling of external systems. --> Just have a look on the right side of the flowchart below to see how it is embedded.
What is the used multi-vendor architecture of the challenge?