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“Follow The Twin” Chal­lenge at HM 2024: Live Inter­op­er­ability with AAS

WHAT WE
MADE HAPPEN

The “Follow The Twin” Chal­lenge at Hannover Messe 2024 made inter­op­er­ability of stan­dard­ized digital twins tangible for all visi­tors. Partic­i­pants expe­ri­enced how product data from multiple vendors could be accessed in a stan­dard­ized format across compa­nies, live and on demand. It was the second show­case after SPS 2023, proving that digital twins can work seam­lessly across two inde­pen­dent AAS Repos­i­to­ries.

  • All partic­i­pating part­ners provided product data based on the Asset Admin­is­tra­tion Shell (AAS) stan­dard.
  • Data was struc­tured according to stan­dard­ized submodels.
  • Infor­ma­tion could be retrieved consis­tently, regard­less of vendor or backend.
  • No point-to-point connec­tion was needed between each vendor and the user.
  • Stan­dard­ized content meant no trans­la­tion or restruc­turing effort for end users.

 

THE CHAL­LENGE
WE SOLVED

The industry remains deeply frag­mented, espe­cially when it comes to data inter­op­er­ability. Each vendor typi­cally provides data in its own way, leading to inte­gra­tion hurdles, manual processing, and limited automa­tion. This chal­lenge demon­strated how inter­op­er­ability can be achieved through stan­dard­ized provi­sioning of digital twins using AAS, regard­less of the backend infra­struc­ture or vendor involved.

WHY THE RESULTS
MATTER (AND FOR WHOM)

Tech­nical bene­fits:

  • AAS imple­men­ta­tion to serve effi­cient data exchange.
  • No point-to-point connec­tion is neces­sary for each vendor.
  • Stan­dard­ized infor­ma­tion across all vendors means no addi­tional trans­la­tion or restruc­turing of data is needed.

Busi­ness bene­fits:

  • Paper­less provi­sioning of product data – avail­able on demand to the right people when they need it.
  • Vendor inde­pen­dent – no costly solu­tions needed for connecting each vendor.
  • Up-to-date infor­ma­tion.

BETTER
TOGETHER

Inter­op­er­ability is only possible through shared commit­ment. All partic­i­pants agreed to use the same stan­dards and data models, demon­strating what’s achiev­able through coop­er­a­tion, not compe­ti­tion. This chal­lenge was another step toward a truly open and collab­o­ra­tive industry. Inter­ested in contributing to the next phase? Get in touch with the Open Industry 4.0 Alliance.

INSIGHTS
AND Q&A

Why the digital twin/ AAS should be inter­op­er­able?
  • Effi­cient Data Exchange: One of the primary purposes of ensuring inter­op­er­ability between the Digital Twin and AAS is to facil­i­tate a stan­dard­ized and effi­cient exchange of data across different stages of produc­tion. This stan­dard-confor­mant data exchange is partic­u­larly bene­fi­cial in engi­neering sectors, where various stake­holders like manu­fac­turers, suppliers, and customers are involved. Through the defined AAS stan­dard, digital twins can be exchanged effi­ciently among different part­ners, thereby enhancing the process of engi­neering.
  • Industry 4.0 Align­ment: The inter­op­er­ability aligns well with the objec­tives of Industry 4.0, which advo­cates for enhanced connec­tivity, stan­dard­iza­tion, and data sharing among indus­trial assets. This inter­op­er­ability is described as a pillar of the mission state­ment for Industry 4.0. By estab­lishing a stan­dard­ized digital repre­sen­ta­tion (Digital Twin) via AAS, Industry 4.0’s goals of creating an inter­op­er­able, sustain­able, and sover­eign indus­trial ecosystem are advanced.
  • Manu­fac­turer Inter­op­er­ability: The AAS is instru­mental in achieving manu­fac­turer inter­op­er­ability, meaning it enables the exchange of data between assets from different manu­fac­turers. This is a signif­i­cant advan­tage for manu­fac­turers, suppliers, customers, and facto­ries, as it simpli­fies coop­er­a­tion and promotes a stan­dard­ized repre­sen­ta­tion of data. The inter­op­er­ability thus facil­i­tates better coor­di­na­tion among different stake­holders involved in the produc­tion ecosystem .
  • Support for Autonomous Systems and AI: The Asset Admin­is­tra­tion Shell not only supports the exchange of data but also lays a digital and inter­op­er­able foun­da­tion for autonomous systems and Arti­fi­cial Intel­li­gence (AI). It does this by struc­turing data in a way that can be stan­dard­ized, found, modeled, retrieved, and forwarded, covering the entire life­cycle of prod­ucts, devices, machines, and facil­i­ties. This struc­tured data handling is essen­tial for real­izing complex solu­tions and contin­uous value chains, which are core to the func­tioning of autonomous systems and AI in an indus­trial setup
  • Imple­men­ta­tion Chal­lenges: The scope of imple­men­ta­tion possi­bil­i­ties, use cases, and complexity in the produc­tion envi­ron­ment can be chal­lenging, espe­cially for small and medium-sized enter­prises (SMEs), but also for larger compa­nies. The inter­op­er­ability between the Digital Twin and AAS helps in navi­gating these chal­lenges by providing a struc­tured approach towards imple­menting digital twins in a norm-compliant digital produc­tion 

Inter­op­er­ability between the Digital Twin and Asset Admin­is­tra­tion Shell is crucial for stan­dard­izing data exchange, aligning with Industry 4.0 objec­tives, facil­i­tating manu­fac­turer inter­op­er­ability, supporting autonomous systems and AI, and navi­gating imple­men­ta­tion chal­lenges in the produc­tion envi­ron­ment.

What is an AAS plat­form and what is the benefit of multi-vendor capa­bility?

An AAS-Plat­form allow compa­nies and consumers to partic­i­pate in a data ecosystem in an easy and versa­tile manner. All infor­ma­tion, such as needed for the digital product pass­port, can be provided along the life­cycle of a product. 

The Digital Twin based on the AAS and provided by a stan­dard conform Repos­i­tory (such as an AAS-Plat­form) makes it a single source of truth for  product infor­ma­tion in cross-company busi­ness scenarios. 

Industry supply chains are frag­mented. Prod­ucts evolve and move cross company. At some point almost all Use Cases require to move an AAS across various back­ends.

How does the conple­ment and XITASO plat­forms work?

Basic Capa­bil­i­ties (for both): 

Provi­sioning of instance and type asset admin­is­tra­tion shells.

Inter­faces for machine read and write access to the AAS, compliant with IDTA API spec­i­fi­ca­tion for an AAS complying with V3.0 spec­i­fi­ca­tion.

Submodels*: Digital Name­plate / Handover Docu­men­ta­tion / Tech­nical Data / Contact Infor­ma­tion / Hier­ar­chical Struc­ture for BoM / Product Carbon Foot­print

 

Conple­ment:

twin­sphere – The industry grade AAS-Plat­form

  • Highly scal­able provi­sion of 8‑digit numbers of AAS
  • Multi-tenancy with secure isola­tion of client data
  • Noti­fi­ca­tion on infor­ma­tion updates with versa­tile eventing
  • Push mech­a­nism to auto­mat­i­cally publish new digital twins
  • Auto­matic creation and publishing of VDI-2770 Docu­ment Containers with PDF‑A
  • SDK for C# and Java to inte­grate AAS creation in your produc­tion processes
  • Easy Access to all data in the Asset Admin­is­tra­tion Shells with build in AAS-Viewer

 

XITASO: 

Mnestix – AAS made easy! 

  • Profes­sional support avail­able
  • Pilot matu­rity
  • Easy to setup and inte­grate (thanks to container­iza­tion, submodel template builder and data ingest endpoint)
  • Easy to use (viewer for all AASs and submodels)
  • Allows custom white labeling
  • Full data owner­ship with on prem and in the company cloud.
  • Powered by Eclipse BaSyx AAS Envi­ron­ment
Why is it a balancing act to transfer multi­vendor capa­bil­i­ties to end users?

The industry is and stays frag­mented. There is no single central system, and this is not an issue. In the contrary, the concept of data spaces like Catena‑X or Factory‑X promotes a hetero­ge­neous envi­ron­ment allowing each player to utilize own strengths and indi­vid­u­ality thus still main­taining the capa­bility to orches­trate and execute cross company processes. All this is based on stan­dards like the AAS. 

The Follow-the-Twin Chal­lenge shows exactly this. It provides infor­ma­tion about different assets in a unified and consis­tent manner, although not being by a central system.

The prod­ucts of partic­i­pating compa­nies will be randomly hosted in one of two back­ends. Both solu­tions are based on completely different archi­tec­tures and approaches – twin­sphere is conple­ments multi-tenant SaaS Cloud Service for AAS, while the other is a dedi­cated “Eclipse BaSyx – AAS Envi­ron­ment” instance provided within Mnestix by XITASO. But despite this, the infor­ma­tion flow is seam­less to the user. 

In order to be allowed for a daily jackpot the user needs to gather a minimum number of prod­ucts from each backend. No worries it’s not going to be too diffi­cult, and the app will guide you.

Indi­vidual Follow The Twin Chal­lenge Submodel

In order to allow every partic­i­pating members to show­case own digital twins addi­tion­ally in their repos­i­tory or product portal, we’ll provide a dedi­cated submodel to allow for redi­rec­tion and calling of external systems. –> Just have a look on the right side of the flow­chart below to see how it is embedded.

What is the used multi-vendor archi­tec­ture of the chal­lenge?